THE EFFECT OF COMPOSITE MODIFIED BORON-BASED WATERBORNE FLAME-RETARDANT COATING ON COMBUSTION PERFORMANCE OF BAMBOO DECORATIVE FILAMENT
To address the flammability of bamboo decorative filament, seven waterborne composite flame-retardant coating systems were developed using waterborne acrylic resin as the film-forming matrix, with boric acid, borax, ammonium polyphosphate (APP), nano-SiO2, and disodium octaborate tetrahydrate (DOT). The filament was treated as primer-only, topcoat-only, and combined primer/topcoat application. The combustion performance was evaluated by a cone calorimeter following ISO 5660-1: 2002. The results indicated that in the primer-only coating system, the boric acid/borax/disodium octaborate tetrahydrate composite system reduced total smoke production (TSP) by 11.90%, while the total heat release (THR) of the boric acid/borax/disodium octaborate tetrahydrate/ammonium polyphosphate composite system decreased by 18.83%. In the topcoat-only system, the boric acid/borax single-component system exhibited the optimal comprehensive performance, which the peak value of heat release rate (HRR) and the TSP decreased 13.54% and 8.24%, resp. In the combined primer-topcoat systems, THR reductions of 10.99% and 10.21% were achieved. Notably, nano-SiO2/boric acid/borax exhibited superior smoke suppression performance, with a 14.12% decrease in TSP, attributed to the synergistic physical barrier effect between the silicate network formed by nano-SiO2 and the boron-based glassy protective layer
