Optimization of laser cutting parameters for recombinant bamboo based on response surface methodology

A means for selecting the optimal process parameters for the laser cutting of recombinant bamboo, based on the design of experiments (DOE) approach, was presented. Recombinant bamboo with thicknesses of 5, 10, and 15 mm was cut by a CO2 laser. The parameters investigated were the laser power, air pressure, and cutting speed. The results were compared using a number of process responses which define the efficiency of the cutting, including the upper kerf (UK) width, lower kerf (LK) width, and the ratio of upper-to-lower kerfs. Mathematical models were developed to establish the relationship between the process parameters and response parameters; special graphs were drawn for this purpose. Finally, a numerical optimization was performed to find out the optimal process settings to achieve a minimumupper-to-lower kerf ratio.

Short Note: Non-standard test method for glue line shear strength

The relevant standards for glueline shear strength testing were summarized and analyzed in this paper. Depending on these existing test standards, the resulting stress in glueline is not pure shear stress, but a combination of shear and normal stresses. In order to overcome this deficiency, a symmetrical structure was proposed for making samples. Some comparative testing was accomplished by using these symmetrical samples, the results showed that the normal stress could be avoided during testing. These results were also confirmed by finite element method (FEM), the simulation results showed that the shear stress in glueline was uniform.

Analysis of cutting performance in high density fiberboard milling by ceramic cutting tools

In order to study the cutting performance of TiC reinforced Al2O3 ceramic cutting tools in milling high density fiberboard, the effects of cutting parameter on the cutting forces, tool wear and cutting quality were investigated. Under the condition of same average chip thickness, feed per tooth and geometry angles, firstly, the change rate of maximum cutting forces were higher than that of average cutting forces at two different cutting speeds, and the cutting forces at high speed cutting was less than that at low speed cutting. Secondly, the flank wear at high speed cutting was more pronounced than that at low speed cutting, whose abnormal wear were pull-out of grain, cracking, chipping and flanking. Thirdly, the machining quality at high speed cutting was better than that at low speed cutting. Fourthly, the tendencies of cutting forces, tool wear and surface roughness relative to cutting length were similar, but the change rates were different, especially at the initial stage. Finally, high speed cuttingare plausible to use in HDF processing, which not only improves machining quality, but also promotes production efficiency.