An examination of the tool life and surface quality during drilling melamine faced chipboard

An analysis of the cutting process and tool wear during machining from metal materials has been the subject of many studies. On the other hand, the tool life when machining from wood materials has not received much attention. Optimisation of the cutting process consists of the appropriate selection of major processing parameters as the cutting depth, feed rate and cutting speed in order to ensure adequate machining accuracy at minimum cost, and appropriate process efficiency. Here, we present the results of experimental tests of wearing drills with carbide blades during processing of melamine faced chipboard (MFC). To evaluate the surface quality of the chipboard the maximum radius and area of delamination around the chipboard blind hole are adopted. These parameters are determined independently at the hole entry and exit. Statistical analysis of results using multifactor analysis of variance was carried out. The tool life of drills depends on many combinations of cutting parameters and the wear of the drill blade. In the drilling process, the value of the thrust force mainly depended on wear of tool flank and the feed rate. The cutting speed has little effect on the amount of thrust force and cutting torque.

Characterization of ceiba plywood delamination in mode i using an energetic criterion

To characterize the delamination process of Ceiba plywood, an energy approach was used. This approach considers that crack propagation is a phenomenon of energy dissipation. The fundamental parameter of this approach is the energy release rate (G). To determine this parameter in pure mode I (GI), a Double Cantilever Beam test (DCB) was deployed. The critical energy release rate in pure mode I (GIC) is determined using four approaches, namely Beam Theory, Berry compliance law, Modified Beam Theory and the Compliance Calibration method. Then, a resistance curve of Ceiba plywood was determined according to each approach. Finally, a fracture surfaces analysis was discussed to understand the nature and types of fracture.