Application of surfaced cutters for machining of wood-based materials

The present paper describes results of recent research aimed to make high wear resistance cutter for machining of wood-based materials. Medium density fibreboard (MDF) was chosen for wear test because it is quite abrasive, ease blunts edges of cutters, is inhomogeneous material: contains glue and different mineral particles. It is well known that cutting particleboard results wearing out of cutter faster than machining of natural wood. Because of this, experimental cutters made by surfacing using submerged arc welding (SAW) technique and prepared material powder mixture spread on the surface of cutters blank, were introduced in this research. Suggested material powder mixture ensured obtaining the high alloyed and wear resistant surface layer on the cutting edge of cutter. The wear performance of experimental and commercial cutter was accomplished on the typical industrial thickness planer with a face milling cutterhead using MDF as workpiece. Wear of experimental cutters showed very similar performance as commercial cutter made of high speed steel HSS18.

Waste agglomerated wood materials as a secondary raw material for chipboards and f ibreboards Part II. Preparation and characterisation of wood f ibres in terms of their reuse

The paper describes a process for the preparation of fibre from waste wood particleboards (PB), oriented strand chipboard (OSB) and medium density fibreboard (MDF). The purpose of recycling of agglomerated wood materials is to reuse them for the production of fibrous materials. The agglomerated materials disintegrated after the initial destruction were further processed under the specified conditions with respect to the moisture content, their type, adhesive used, and properties of final particles – wood chips. The obtained wood particles were characterized by the fractional composition of chips. The resulting chips were mechanically defibred with subsequent characterization of fiber obtained for its reuse in the manufacture of MDF. A quantity of formaldehyde released into the water when cooking waste MDF and PB was set up depending on the cooking time. Residual level of formaldehyde is the main chemical load that determines the amount of waste material that can be reused for production of new panels based on ureaformaldehyde adhesives.